基鈦科技Logo-務實、成熟、準確的研磨製程設備,是精密元件量產競爭力的關鍵Know How! 基鈦科技Logo
  基鈦複合式自動外圓&刀具段差研磨機是一部革命性的研磨設備,解決客戶採購歐日自動化研磨設備成本太高,國產設備又無對應功能及量產需求選擇的困擾。可針對外徑Φ0.5~10mm之圓棒型工件在一次送料夾持中進行8個面的精密加工!其中包含精密段差、精密導角、端面研磨、精密切斷、外圓研磨、圓弧預加工等製程模式可供選擇搭配!

  針對鎢鋼刀具段差加工需求,可一次使用兩個粒度的砂輪同時完成精粗研磨、並具備確保同心度的精密V-block定心機構!亦可同時加工端面長度及導角。全自動化的進出料系統節省您人工成品及大幅提昇產品精度及穩定度!採用德國Festo頂級自動化元件,有最傑出的可靠度!我們深知優良的刀具預成形加工是製造完美刀具的關鍵前提。

  其他特點包含歐式獨立安置(非疊加式)低重心超精密床檯、圖形對話式人機介面、雙軸伺服對應最佳化運動調校、筒夾同心度可調、加工負載感知等等高階設備設計,讓您以合理成本達到歐系設備相同加工效果,更強大的功能,及最低的量產成本!

    Excellent Multi-Purpose Plunge Grinder. A revolutionary grinding equipment of cylindrical grinding machine for grinding complex forms in the size range from Φ0.5mm to Φ10mm with high accuracy geometry and minimum tolerance of size. Besides, It can maximum grinding 8 surface in one clamping that includes plunge grinding、cutting、arc、end face、chamfering and OD grinding process!!

  The EMPG is designed for the blank preparation machining of precision cutting tools and punch pins. It uses the V block & pressure finger to keep perfect blank geometry. Featured, rough and finish grinding could be completed with different grinding wheels in one clamping. End face grinding and chamfering could be finished in one process too.

  EMPG equipped with the reliable automatic loading-unloading system. This system uses FESTO products, the top pneumatic unit from Germany and it has a highly friendly operator system in colored HMI which can be learned quickly! Spindle torque perception、prefect adjust of X & Y axis servo motion control etc., all kinds of the high-level designs provide users a highly efficiency, most precision products and lowest mass production cost!!

EMPG設計特點
  1. 自動化進料、出料系統 (彈匣式,刀具前製程加工標配)、(X.Y.排盤式,成品二次加工選配)
  2. 精粗段差加工可一次完成
  3. 刀具精密V block定心機構確保精密同心度要求
  4. 筒夾同心度可調裝置,可調校至2μm內
  5. 砂輪徑向磨耗補正
  6. 可於一次夾持完成複合多工程加工
  7. 精密砂輪主軸及高剛性工件軸
  8. X.Y.軸獨立式低重心超精密床檯、德國Festo空壓元件、雙軸伺服對應最佳化運動調校、圖形對話式人機介面、加工負載感知、工件軸微小錐度調整等等,確保設備穩定量產運轉需求。
 
FEATURES
  1. Automatic loading-unloading system. Magazine loader for the blank preparation of cutting tools and punches. X.Y. Table loader is opted for precision tools.
  2. Rough and finish plunge grinding in one clamping of tool blanks.
  3. Precision V block & pressure finger option to keep perfect blank geometry
  4. Collet concentricity is tunable. That could be adjusted under 2μm.
  5. The wheels wear of outer diameter can be compensated.
  6. It can maximum grinding 8 surface of complex forms in one clamping.
  7. Precision wheel spindle and high rigidity workhead spindle.
  8. Other high-level designs for the best mass production.
精密段差、精密導角、端面研磨、精密切斷、外圓研磨、圓弧預加工 外圓複雜型狀產品量產加工、刀具鑽針精密段差加工
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